Thanks to Google and the helpful dogs here, I think my first attempt at making a Kydex sheath turned out nicely. I guess dogs are truly man's best friend. <img src="/ubbthreads/images/graemlins/wink.gif" alt="" />

Since my Paratchute Mandu has the most teeth out of the two pant-less blades I have (the other is a Reg), I started with it. Also, I envision the Regulator Bayonet project to be more complex and this gave me a chance to practice.

[Linked Image from i1008.photobucket.com]

[Linked Image from i1008.photobucket.com]

The knife snaps in gently, yet it is very secure. I held the end of the sheath and shook it hard in a downward motion and the knife didn't show any signs of losing its grip in the sheath. However, I had an extra button strap in my scrap box and wanted to make absolutely sure it wasn't coming out. I pulled as hard as I can with the strap snapped and couldn't get the knife out.

[Linked Image from i1008.photobucket.com]

I opted for a horizontal carry arrangement so I can put it on my belt above my pant's fly. This way I can have it concealed under my groin flap on the flak jacket. It is also uncomfortable and awkward to have a knife strapped vertically on a belt when wearing a flak. The handle either get caught under the jacket or is pushed out making the bottom of the sheath press into your leg.

[Linked Image from i1008.photobucket.com]

I saw this cord cutter groove online somewhere and thought it would be a good addition. It works as advertised. It is very easy to cut paracord without unsheathing all those teeth.

[Linked Image from i1008.photobucket.com]

For clarity, this is actually my second attempt. The first attempt resulted in a bubble or something in the Kydex. The definition of the blade was lost in the plastic. I think my press might have bunched the Kydex up when pressing or I didn't get the press on the material before it cooled too much. Since Kydex is fairly forgiving, I just put the messed up pieces back in the oven and tried again. Second time is a charm.