This seems to come up with every release. I think peoples standards vary on sharpness and the yard is very willing to make it right. I would gather if sharpness is a major concern a note with the order will help ensure things are right without asking Dan to devote time and money on a minor issue for many people. My SY knives have all been reasonably sharp, I sent a RMD and Swamp Wardens back and Eric took care of things for me.
There are a lot of manufacturing details that could be pushed to a higher standard, but the price will go up accordingly. That's why the Busse Custom Shop exists and the yard can offer the best prices.